Laboratory abrasion tests don’t guarantee 100 percent success in the field. This is because there are various influences that have to be modeled in the laboratory environment, and as a result, the laboratory testing of abrasion resistance may not clearly identify all the potential field problems. That is the reason manufacturers still get customers returning non-conforming products even after conducting these lab tests.
Why opt for the lab tests?
The solution to this problem is dealing with a reputable manufacturer of a rub tester with years of experience in manufacturing credible solutions for testing abrasion resistance. In addition, you can also opt to analyze the product in use under the intended use conditions. The second option can be quite challenging because it takes a lot of time to collect and analyze useful data from the field, and thus the need for working with a reliable tester manufacturer. In addition, you don’t want to put the production of your new product on hold for several years as you struggle with the complexity and prohibitive nature of conducting a field study.
Also, the lab tests are appealing because the duration of conducting the testing in a controlled and monitored environment is much faster and cheaper. It allows products that are tested for abrasion resistance to be compared because they were subjected to the same environment. Although the lab environments don’t represent the actual field conditions, they can easily be controlled to duplicate the real-world environments, and thus give you higher reproducibility in your general evaluations. In fact, you get a chance to test more samples with the accelerated lab testing because the methodology is cheaper than the field study.
Benefits of testing
The main reason why companies are conducting testing on their products is to ensure that they manufacture defect-free products that will endure through their lifecycles and be consistent in regard to quality and characteristics. The company can monitor the quality assurance of its products when it tests the product during the manufacturing process. The testing will help a manufacturer, create new products, conform to the industry regulations or standards, develop a criterion for guarantees, and provide reliable information to buyers.
Testing in laboratories also offers manufacturers an opportunity to create value for the products and help on solving warranty-related issues whenever they arise. You can only conduct product research and evaluate your product’s potential during the concept and design phase by conducting credible accelerated testing for your products. The testing will also help you determine the specifications required for purposes of performing credible quality assurance evaluations.
The testing is conducted during and after the manufacturing process so as to ensure that the product meets all the set specifications before shipping. You can also monitor the customer feedback, and perhaps returns, to evaluate the objective of the testing. Comparative tests can be conducted on a regular basis to ensure that the product competes competitively in the market and whether its quality and performance in the market is consistent over time. With today’s competitive environment, you ought to minimize the costs of production in order to remain relevant and stay competitive.